After the machine is cleaned and installed, the operating parameters of the air compressor should be adjusted to ensure the normal and safe operation of the social insurance:
- Preparations before starting the screw air compressor: (1) Belt (coupling) correction: If the air compressor is driven by a belt, the tightness of the belt should be between 10 and 20 mm. If the air compressor is driven by a coupling, after installation, the motor and the main engine should be turned by hand to check the balance of the coupling rotation. The couplings of screw air compressors basically adopt elastic couplings, and the deviation of solid balance can be ignored when the deviation is not large. (2) Rotation correction of the main engine of the screw air compressor: If the main power supply is removed during the maintenance process, attention should be paid to the positive and negative rotation of the motor after the power is connected back. Turn icon on console. Correction method: exchange any two power lines in the three-phase power supply.
- Loading, unloading, and proportional value effect: When setting these three parameters, the unloading value should be determined first. The unloading value should be determined according to the rated pressure of the air compressor and the pressure required by the gas end. After determining the unloading value , and then set the loading value. The pressure difference between the two should be between 0.1 and 0.2 MPa. After setting the unloading and loading values, set the proportional value. The proportional value should be set between the unloading value and the loading value. The screw air compressor For example: If a factory needs the air compressor with an air supply pressure of 0.8MPa, and the air supply requirements are relatively stable, three parameters should be set as follows: unloading pressure is set at 0.8MPa, loading pressure is set at 0.65MPa, and proportional control pressure is set at 0.8MPa. Set between 0.73 ~ 0.75MPa. Correction method of screw air compressor: set this parameter in the microcomputer controller (if the control of the air compressor adopts button control, the loading and unloading parameters should be adjusted from the pressure switch, and the proportional value should be set at the proportional valve on the unloading valve. Adjust the value at the adjusting nut).
- The internal pressure effect of the unit is positive: the internal pressure of the unit should be between 0.2 and 0.45MPa. Correction method: This pressure value should be carried out when the unit is unloaded and running. The value is adjusted on the adjusting nut of the minimum pressure valve. In order to read the set value conveniently, the pressure detection point should be taken before the minimum pressure valve and Install a pressure gauge (some microcomputer controllers have the function of displaying internal pressure parameters, if there is no such function, a pressure gauge should be installed before the minimum pressure valve).
- The high temperature protection value is positive: when the screw air compressor is working normally, its temperature should be between 65 and 98 ℃. The automatic shutdown temperature of over-temperature protection shall not exceed 105° Correction method: adjust the high-temperature automatic shutdown temperature value in the controller, preferably 1.2 (that is, enlarge the margin by 20%).
Sollant Group-Professional Compressed Gas Solutions Provider