Efficient Use of a 60-Horsepower Screw Air Compressor

60-Horsepower Screw Air Compressor

Using a 60-horsepower screw air compressor effectively involves preparation, operation, daily maintenance, and safety precautions. Here are some specific guidelines:

1. Preparation

Inspect the Equipment:

  • Ensure the compressor is undamaged, free from abnormal noises, and all parts are securely connected.
  • Check the gas pressure gauge and air filter; clean or replace if dirty.
  • Confirm that the levels of lubricating oil and cooling water are within normal ranges and have enough lubricating oil and cooling water available.

Environmental Preparation:

  • Ensure the area around the compressor is clean, well-ventilated, and free from moisture or harmful substances.
  • Verify that the power supply is normal and the compressor is properly grounded.

60-Horsepower Screw Air Compressor

2. Operation Process

Preparation Before Starting:

  • Turn the plum blossom handwheel on the unloading valve clockwise to close the air intake, allowing the compressor to run without a load.
  • Check all meters to ensure the oil pressure is normal.

Starting:

  • Turn on the power and press the “Start” button to activate the compressor.
  • After a few seconds, confirm the compressor is running and outputting air.
  • Ensure the compressor’s rotation direction is correct.

Adjusting Output Pressure:

  • Set the gas pressure gauge to the required pressure and wait for the pressure to stabilize for normal operation.

Operation Monitoring:

  • Monitor working pressure, inlet and outlet temperatures, and bearing temperatures to ensure they are within normal ranges.
  • Watch for abnormal noises or vibrations; stop the compressor immediately if any are detected.

Work with Load:

  • After running without a load for 2 to 3 minutes, if no issues are detected, open the plum handle on the unloading valve to start loaded operation.

60-Horsepower Screw Air Compressor

3. Daily Maintenance

Regular Maintenance:

  • Regularly check and replace the filter and lubricating oil to maintain cleanliness and performance.
  • Ensure the oil level is within the standard range; add or replace oil as needed.

Cleaning:

  • Clean any foreign matter and dust around the compressor regularly to maintain good heat dissipation.

Fastener Inspection:

  • Regularly check for loose fasteners and tighten them as needed.

60-Horsepower Screw Air Compressor

4. Safety Precautions

Operational Specifications:

  • Operators must follow operating procedures and receive proper training and guidance.
  • Ensure the air source pressure does not exceed the compressor’s maximum working pressure.

Preventing Electric Shock:

  • Always cut off the power supply and wait for the compressor to stop completely before maintenance or service.

Preventing Burns:

  • Avoid direct contact with high-temperature components during operation.

Preventing Accidents:

  • Never insert fingers or objects into moving parts.
  • Immediately shut down the compressor and perform repairs if any abnormalities occur.

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